Simple Tips for Earthmoving Equipment Maintenance
Earthmoving equipment is an expensive piece of machinery that can be complex to handle. Adequate earthmoving equipment maintenance is one of the foremost requirements for preventing serious problems down the road. No one wants to deal with the hassle of having non-working equipment on the worksite. If your earthmoving equipment is not properly maintained, it is more likely to breakdown frequently, shorten the lifespan of machinery, slow down your operations, and require expensive repairs from time to time. Also, please be mindful of the fact that hundreds of workers lose their lives every year because of heavy machinery related accidents. Many of these casualties are the result of non-maintained equipment used by operators with no or improper training.
Mentioned below are some simple maintenance tips to keep your earthmoving machinery in the top operating condition. These tips will not only allow the machine to perform in its optimum efficiency level, but also help prevent injuries and deaths.
Regular Lubrication: One of the most basic maintenance needs for earthmoving equipment is regular lubrication. Without proper and adequate maintenance, long-term damages can be sustained by the equipment because of friction. Earthmoving machineries generally comprise of numerous moving parts that get continuously impacted by friction. Lubrication on a regular basis is the best way to protect the equipment from any significant wear-and-tear and maintain its operational efficiency. Some lubricants also protect the machinery from debris and dirt. Before choosing your lubricant, however, it is important to consult their manufacturer and seek recommendations.
In addition to selecting the correct lubricant, it is also important to use the lubricant in right amounts. Insufficient lubrication will not reduce the likelihood of machine damage caused by the moving parts. On the other hand, over lubrication can lead to seal issues, energy loss, and accumulation issues.
Maintenance Schedule: It is possible to keep an earthmoving equipment in top operating condition by following a regular maintenance schedule. This means creating a schedule for strict preventative maintenance that goes well beyond the machine’s regular lubrication. Some of the most important components of this maintenance schedule include condition monitoring, regular machine inspections, machinery repairs and maintenance, thorough inspection of electrical components, cab and engine inspection, fuel checks, body inspection, and inspection of specific parts such as belts, tracks, gaskets, brakes, etc. The primary goal of preventative maintenance is to minimise or eliminate gradual machine failures.
Understand the Equipment: It is possible to safeguard your earthmoving equipment from unexpected issues just by having sufficient knowledge about the product. It is possible gather some idea about the machine by going through the equipment manual in details. These days, the product manuals from most companies provide valuable insights related to specific maintenance strategies.
Please note that the need for equipment knowledge is not limited to machine operators and owners. All employees should have a clear idea about the heavy machinery used by the company and regular employee training sessions must be conducted from time to time.
Maintain Records: It is crucial for all earthmoving equipment owners to keep a detailed record of equipment maintenance. In case of future issues, these records can provide valuable insights into the needs of the machine. In addition to understanding the equipment’s current issues, record keeping also helps remain safe from potential regulatory issues.
Wear & Tear: During the machine’s normal operations, you may sometimes come across specific signs that are indications of wear and tear. Therefore, it is important to identify these signs so that you can prevent the potential machine malfunctions. Some of the most common wear and tear signs include heat, vibration, and misaligned belts. As soon as any of these signs is noticed, fix them without any delay whatsoever.
Clean the Machine: Another key maintenance requirement for your earthmoving machinery to keep it as clean as possible. Some of the delicate parts of the machine may get damaged by dirt and debris. Most of the critical equipment parts are equipped with special seals and filters to keep dirt and debris out. If there is a cracked or broken seal, have them fixed or replaced immediately. The best way to keep your machine free from debris and dirt is to house it in a garage or shed.
Injury Prevention: All your workers should be well aware of the techniques to identify problems that are potentially dangerous and handling these dangerous situations. For example, they must know how to select the right gear while driving up or down a hilly terrain. The operators should also receive training so that they can drive at the correct angle to avoid toppling over. To protect the operators, consider placing durable guard rails on the machinery.
If you are looking to buy a new earthmoving equipment or sell your old machine, K and G Machinery has some of the most attractive deals in Australia for you. We also have a wide range of heavy machinery for hire to suit your short-term requirements.